Tools for Mastering Large-Scale AM Applications: Aibuild 3.0

Large-scale 3D printing is a promising alternative to traditional manufacturing methods such as injection molding and machining. To those who execute it successfully, there are huge benefits in terms of lead time, costs, flexibility and sustainability. But to do so requires a closely-controlled deposition process, lightning-fast refinement and application-specific tools.

With the right tools, you can achieve success much faster.

Aibuild 3.0 introduces a dozen new tools to streamline toolpath planning. These tools are designed for large mold fabrication, part repair, construction, CNC milling, metal deposition (DED, WAAM), and hybrid manufacturing.

Due to popular demand, Aibuild is also launching Aibuild Desktop, a fully-offline version of the manufacturing software. No connectivity is required, and it functions like any other desktop application.

Desktop version of Aibuild manufacturing software. No internet, no problem. Aibuild Desktop is a fully-offline version of our manufacturing software for robotic and large-format additive manufacturing.  It functions without an internet connection, operating like other desktop applications.

Process Parameter Set mode. Aibuild 3.0 introduces Process Parameter Set mode, enabling you to control which set of process parameters to apply throughout your build. Metal deposition systems often utilize sets that contain values influencing the deposition process and the final part. By varying these process parameters, you can optimize deposition and achieve consistent machine control with any metal AM system.

Automatic mould design tool. Quickly respond to customer needs and eliminate lengthy design processes with our new generative mould tool. This tool dramatically simplifies the fabrication of large manufacturing moulds. Simply upload or select your surface, set your design parameters, and generate a 3D mould ready for printing.

Repair damaged parts. The Aibuild repair workflow allows you to load 3D scan data, identify damaged areas and generate repair regions automatically. This flexible and intuitive toolpath tool enables you to easily fix in-service parts, instead of waiting weeks or months for a replacement part.

CNC milling for AM.  Aibuild 3.0 offers complete CNC milling capabilities for additive manufacturing, including drilling, engraving, contouring, and surface finishing. Easily program machining toolpaths for both robotic and gantry systems. You can select the desired surfaces, milling strategy, and sequence operations with ease, making CNC milling accessible for experts and 3D printing engineers.

3D scene interactivity. Interact with your 3D scene to easily specify inputs like seam location, slicing path, cladding surface, and milling stock.

Automatic Angular Slicing Predictor. Finding the optimal slicing plane for a part with overhangs can take over an hour. With part iterations and revised requirements, that can escalate into a lot of wasted engineering time. The new Automatic Angular Slicing Predictor searches, analyzes, and finds the best angular slicing plane, saving up to 60 minutes per part.

New Example Toolpaths. Getting started has never been easier. Aibuild 3.0 simplifies the process with ready-to-use example toolpaths crafted by our engineers. Find the toolpath that suits your needs, then copy and adapt it to match your specific requirements. Choose your file, printer, and material, and the intelligent parametric workflow will automatically adjust deposition parameters to fit your configuration. Make any necessary edits, simulate the toolpath, and print your part quickly and easily.

Project Sharing. Successful builds depend on efficient communication and data sharing. Our users collaborate with various stakeholders, including material suppliers, machine OEMs, integrators, and researchers. With Aibuild 3.0, you can now share projects with other organizations, maintaining control over the files and data you share. This streamlined sharing process accelerates printing and fosters stronger partnerships with clients and collaborators.

Hybrid Manufacturing with Interchangeable Tools. Aibuild’s hybrid manufacturing systems offer versatility and cost savings by combining multiple tool heads for printing and milling operations. Utilize tool-changing macros in the Toolpath operator to program hybrid manufacturing toolpaths and optimize your machining strategies.

High-performance toolpath editor. Enhance your part quality with our high-performance toolpath editor. New granular control tools allow for ultimate toolpath programming flexibility. Find the latest settings information in the Knowledge Center.

3D printing technology is constantly evolving, with new hardware and materials expanding its potential across various industries. However, there is still a shortage of engineers and additive manufacturing (AM) specialists who can fully utilize this technology.  Aibuild 3.0 gives you the tools to effectively apply this technology to real-world scenarios,  empowering you to explore your next build project.