New slicing modes with 9 examples

Introducing Slice 2.0, our latest software update, packed with new features to improve your slicing experience. We’ve added special modes tailored for different applications, making sure each one works seamlessly for its use case. Our smart settings now adjust automatically based on real printing tests, saving you time and effort for high quality prints while respecting the nozzle size. Plus, we’ve included new features like segmented printing and cladding to meet all the user needs. Furthermore, we’ve introduced informative cards for each mode, complete with diagrams, detailed explanations, and practical use cases to guide users towards optimal toolpath generation. This update also bolsters computational robustness, addressing bugs, adds requested features, and organises settings into categories for improved usability and enhancing the overall user experience.

1.Horizontal

Horizontal slicing mode is the traditional approach to slicing geometries, requiring only 3-axis freedom. It is compatible with both small and large-scale gantry systems, as well as 6-axis robotic systems. This mode uses slicing planes that are parallel to the printing bed, making it ideal for straightforward geometries without significant overhangs. It's a reliable choice for simple designs.

2.Angular

Angular slicing mode offers more complexity compared to Horizontal mode. While usable with 3-axis systems, the tool must be oriented toward the printing angle to ensure consistent layer quality. It is ideal with 6-axis systems, where the tool rotation can be easily adjusted. This mode employs slicing planes oriented as specified by the user, making it perfect for geometries with overhangs in one direction. Angular mode handles more intricate shapes with precision.

3.Nonplanar

Nonplanar slicing mode is tailored for 6-axis systems, where the tool needs to closely follow the geometry and maintain a perpendicular angle with the print layers for consistent quality. It uses mesh surfaces provided by the user to slice the geometry, ideal for printing onto existing structures like moulds. Nonplanar mode ensures that complex shapes are accurately printed.

4.Vase

Vase mode, similar to Nonplanar mode, generates nonplanar layers and is optimal for 6-axis systems. This automated mode works on objects with two open sides, with the slicing direction automatically defined by these openings. Users do not need to specify a mesh or direction. Vase mode is perfect for creating curved geometries such as vases and prosthetic legs, simplifying the process of achieving complex designs.

5.Cladding

Cladding mode is distinct in that it applies a pattern to a defined single surface instead of slicing a geometry. It is ideal for 6-axis systems, capable of handling nonplanar layers. This mode is particularly useful for surface coating, reinforcement applications, and adding milling stock. Cladding mode provides the flexibility needed for enhancing and strengthening parts with specific surface patterns.

6.Multiplanar

Multiplanar slicing mode is designed for 6-axis systems, where the tool needs to follow rotating planes. It uses slicing planes of different orientations specified by the user, making it suitable for geometries with overhangs in multiple directions. Multiplanar mode is a great option for complex shapes that require precise slicing from various angles.

7.Slicing Path

Slicing Path mode is ideal for 6-axis systems, capable of managing complex geometries with varying printing directions. This mode gives users full control by generating slicing planes along a specified curve that follows the geometry. It is ideal for objects with clear directional features such as helical coils and pipes. Slicing Path mode ensures that intricate designs with distinct paths are handled effectively.

8. Segmented

Segmented mode is ideal for 6-axis systems, perfect for geometries with multiple pipe-like segments in different directions. The slicing direction is automatically defined by the open sides of the segments, eliminating the need for user-specified direction. This mode is particularly useful for branching structures like exhaust manifolds, ensuring accurate printing of each segment.

9.Radial

Radial mode is designed for 6-axis systems with additional 2-axis rotating beds, enabling 360 degrees of print capability. This mode slices the geometry using cylindrical guides around a specified center point. It is perfect for geometries with cylindrical symmetry, such as propellers and blades. Radial mode delivers precise and consistent results for circular designs.

The Path Forward

At Aibuild, we are committed to developing sophisticated engineering solutions for complex manufacturing challenges. We see automation as the path forward and, in line with this vision, have created nine different slicing modes tailored to various geometry types and use cases. This approach eliminates the need for users to devise their own printing strategies, as they can leverage our tailored slicing modes with optimised default values assigned by our engineers after rigorous physical testing. This significantly reduces the time required for planning the printing strategy and finding the optimal settings for different slicing approaches.

The “Vase” and “Segmented” modes are prime examples of our auto-slicing capabilities, requiring only the geometry input from the user and automatically determining the slicing directions that follow the geometry. To further enhance toolpath creation in the future, we will continue to develop auto-slicing capabilities for all possible cases and geometries.